gate materials, how to build a gate, gates built from, options of gate materials, durability, maintenance free gates, pros and cons of gate materials, life expectancy of gates, wood, aluminum

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ARTICLE: Wood or Metal? Gate Material Options

CHOOSING A GATE MATERIAL: You may be wondering which material is best? There are several gate materials to choose from depending on your specific application and environmental conditions.  If your gates are to be a securing feature you will want to choose from either our strong aluminum series or our wrought iron series of gates.  If your gates will be near ocean front or harsh weather conditions, you may want to choose an Aluminum gate for its corrosion resistance or our IPE wood gates for their tolerance of harsh climates.  Below we have dedicated a section to the description of each available material.  You will also be able to review the pros and cons to each material type.

ALUMINUM

WROUGHT IRON

SOLID WOOD

Corrosion Resistance: Is the level of resistance a metal has against corrosion & oxidation (rusting).  Some metals have very high corrosion resistant while others are very susceptible unless coated with a thick protective finish.

Durability: Is the ability of a material to withstand its environment in a functional manner.  Some metals are more durable than others depending on the protective finish.

Life Expectancy: Inevitably all materials will eventually degrade it is only a matter of time.  Dependant on environmental conditions, exposure, specific materials durability, etc. the life expectancy of a material may increase or decrease.

 

(L) low (M) moderate (H) high

Gate Materials Pros & Cons Cast Aluminum Wood Wrought Iron
Corrosion Resistance* H - L
Durability* (exterior application) H M H
Cost* M M H
Weight (heavy, light) L L H
Maintenance L M H
Life Expectancy* H L - H H

Cast Aluminum: Unfortunately most peoples' perception of aluminum is not more than a flimsy pop can, but it is really quite the contrary. There are many grades and strengths of aluminum.  One of aluminum's most valuable characteristics is it's high corrosive resistance. It is also very light weight and can be machined thin and flexible or strong and thick.  Why aren't more outdoor items cast aluminum? The draw back to aluminum is its cost.  It is a very expensive metal, three times the cost of cast iron and with the markets demand for cheap disposable items, very few manufacturers will bother trying to sell this great material. 

Our aluminum gates are made from structural grade cast  aluminum.  This is one of the strongest and most resilient grades of aluminum.  It is the same material used to build industrial buildings.  The material looks and is made the same as antique cast iron, you cannot tell the difference by looking at it.  It is not possible to bend or break the decorative components on our cast aluminum gates by hand or average human force.  The frames are constructed of durable galvanized steel with an aluminum cover that additionally prevents corrosion.   One of the best features of cast aluminum is it's versatility in design.  Cast metals allow for very ornate design options that other metals cannot cost effectively offer.  This is why cast iron was so popular at the turn of the century.  These beautifully designed gates add an elegance all their own, lightweight and nearly maintenance free they are perfect for areas in corrosive climates and clients who enjoy very intricate and ornate designs.  Many finish choices available including faux patinas and verdigris finishes.

Wrought Iron: Today's market is flooded by cheaply constructed import steel items painted black and labeled "wrought iron" these products are the main reason for confusion about the material and method in which it is produced.  Many people think wrought iron is any metal that is black in color and bent in some fashion.  This cannot be further from the truth.  The term wrought iron conveys both the material's name and the method of its forming.  The word "wrought" means to be drawn out or formed.  This is how true wrought iron products are formed by hand on the anvil by skilled blacksmiths.  The metal is heated, hammered thin and formed into scrolls and other decorative elements.  Then there is the actual material wrought iron.  All modern "wrought iron" items created after the turn of the century are actually made from conventional steel.  This includes all artisan made items.  The actual material "wrought iron" is no longer produced in the US and hasn't been since the turn of the century.  It can still be found in Europe by a handful of small factories that produce the very costly material exclusively for historic renovation and refurbishment. The original old material if in good condition is quite valuable and sought after so if you have some of it sell, restore it or give it to a local blacksmith or metal fabricator don't throw it away!  You can tell the difference between real wrought iron and steel by the corrosion properties.  Old wrought iron will be pitted and naturally dark in color, whereas steel flakes off when corroded and is orange/red.  Old wrought iron has better impact properties than modern steel.  When subjected to a large amount of pressure the old iron will bend where modern steel will snap.  Old wrought iron was also much more malleable and easily formed  which is why it was the material of choice for blacksmiths.

All items even artist crafted items that are sold as wrought iron today are really made from steel.  If all of us were suddenly to become politically correct and start marketing our product as "wrought steel" we would probably miss out on allot of people who are looking for "wrought iron" items.  For this reason everyone just continues to use the term "wrought iron" loosely as that is what the public expects.

For more info on the method of forming wrought iron go to our section of hand forging vs. machine forging.

Wood: Wood offers a warmth and naturalization that none of the other materials can. Though its durability is less than that of an iron or aluminum gate wood can be amazingly durable as an exterior material if the proper species is used.  Some companies offer alternative plastic or composite materials.  We do not recommend using these materials.  Companies offering " plastic look like wood gates" cannot compare to the authentic beauty and durability of real wood gates. What these companies wont tell you is how unsightly these composite materials can become after only a few years in use. 

Another great feature of wood although it does require some maintenance is that it is easy even for the amateur do-it-yourselfer.   Finish is not expensive and easily acquired and applied.  Routine care is very important for the longevity of the wood and its appearance.  Some species of wood require more upkeep than others.  Our customers will receive information on the wood species purchased which also details recommended care and maintenance tips.

Long-term performance of wood in exterior exposures depends on heavily on material quality and decay resistance.

Wood is a natural material and must be allowed to breath.  Our gates are built to compensate from moderate expansion and contraction.  For those living in harsh climates and coastal environments it is important to consult your local wood specialist to ensure that the wood species you select is indeed well suited to your specific area.  Below you will see a comparison of wood species cost, maintenance, durability and decay resistance.  

It is important for the longevity of wood gates for them to be very well crafted.  If the gate is made poorly and un-reinforced by proper joinery and support it will quickly deteriorate fast and lead to sagging, disjoining, and inevitably non-functionality.  Our gates feature mortise and tenon joinery.

Wood Species

Durability-Life Expectancy Maintenance Decay Resistance Material Cost
IPE (e - pay')* Very High Low High Low
Teak High Moderate Moderate High
Redwood Moderate Moderate H H
Bald Cyprus Moderate Moderate H H
Western Cedar Moderate Moderate H H
Spruce-Pine-Fir VL H L Moderate
Maple L H L Moderate
Southern Pine L H L L
Ponderosa Pine L H L L
Hemlocks L H L L
Douglas-Fir/Larch Moderate Moderate Moderate Moderate

* IPE wood is also known as: Pau Laupe, Brazilian Ironwood,

Hardware is another important consideration for wood gates.  Be sure that the hinges being used are heavy duty and contain ball bearings especially for heavier gates as this will give gates a nice smooth swing and inhibit common gate sagging issues.  Latches should be door grade hardware even for pool compliancy.  Most hospitality industries like hotels will use storeroom function door levers that lock upon closure form the outside but stay open always on the inside.  Depending on your local pool codes this may be an option you can conscider.  It is always important to check with a local professional as well as your local code authorities to ensure that the gates style and hardware you are using is appropriate for your application especially when the gates are located in or around a pool area.

Western Red Cedar

The majority of

Western Red Cedar grows in coastal forests.  Western Red Cedar forests are predominantly managed forests, in which controlled harvests, natural regeneration and reforestation programs ensure a perpetual harvest.  Western Red Cedar is, above all, a wood of exceptional beauty. In its natural, unfinished state, it has a richly textured, tactile grain combined with a palette of warm, mellow tones ranging from light amber to deep honey brown. No man-made material can duplicate the depth of cedar's natural luster. It also remains subtly aromatic, and the characteristic fragrance of cedar adds another dimension to its universal appeal.  Western Red Cedar contains natural oils that act as preservatives to help the wood resist insect attack and decay. Cedar is also a dimensionally stable wood that lies flat and stays straight. Properly finished and maintained, Western Red Cedar ages gracefully and endures for many years.  Western Red Cedar should be preservative treated if intended for use in applications where it comes in contact with the ground.

White Oak

Add description

IPE Wood

Ipe (pronounced “e-pay”) is a large tropical hardwood tree that grows abundantly its durability, strength, and its natural resistance to decay, wet conditions, and insect infestation. Ipe’s remarkable properties have already made it the top choice for commercial and residential decking and outdoor furniture. It is the wood used on the famous Atlantic City boardwalk! In addition to its strength, it has a beautiful dark color and a tight grain that gives it a very consistent coloring.  The only drawback to Ipe's durability and strength is that because it is so dense it does not accept stain or paint well.  It is for these reasons we do not recommend our clients purchase Ipe if they plan to paint the product.  However if you are seeking a stained wood look Ipe offers a beautiful dark warm color when a UV protectant is applied to the wood. (see sample images above, natural and protected - look of a stain) You may be wondering why Ipe is not more widely used for outdoor gates. The answer is simple – the wood is so hard that it can be difficult to machine into a finished product. We have solved this problem with advanced manufacturing techniques and we are proud to offer you our exceptional Ipe wood gates.

Our beautiful IPE wood is a natural alternative to composite and inferior wood species.  It is as durable as it is beautiful and highly praised for its extreme long life and gentle aging. The best woods for exterior use are Ipe, Teak and Western Red Cedar.  They exhibit a natural very high decay resistance. They are more expensive than most woods but a beautiful and worthwhile investment.  All of our wood gates are made of Western RedCedar, Teak or Ipe.

These days, there are many claims made about different woods used for outdoor applications. We encourage you to research Ipe for yourself. Searching the web for “Ipe wood” yields plenty of information, especially about Ipe decking, and you can see for yourself how highly this wood is praised.

We are certain that our gates will make a beautiful and valuable addition to your landscape that is sure to be enjoyed for many decades

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EXCEPTIONAL ENTRANCES, INC. (www.exceptionalentrances.com)
Crafters of high-end wood and metal estate driveway and garden gates for upscale homeowners and trade professionals.  read complete article next page
"Full Solid" Fence Garden Gate

Wood Garden & Fence Gates: Exceptional Entrances has a stunning collection of hand crafted wood garden and fence gates.  Crafted from 100% solid and durable premium woods.  All hand crafted by thier talented Amish craftsmen... Browse thier large selection of garden and walkway gates and you are sure to find the perfect wood or metal entry gate for your garden or walkway area.  more

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"Eden" Aluminum Garden Gate

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gate materials, how to build a gate, gates built from, options of gate materials, durability, maintenance free gates, pros and cons of gate materials, life expectancy of gates, wood, aluminum

CHOOSING A GATE MATERIAL: You may be wondering which material is best? There are several gate materials to choose from depending on your specific application and environmental conditions.  If your gates are to be a securing feature you will want to choose from either our strong aluminum series or our wrought iron series of gates.  If your gates will be near ocean front or harsh weather conditions, you may want to choose an Aluminum gate for its corrosion resistance or our IPE wood gates for their tolerance of harsh climates.  Below we have dedicated a section to the description of each available material.  You will also be able to review the pros and cons to each material type.

Corrosion Resistance: Is the level of resistance a metal has against corrosion & oxidation (rusting).  Some metals have very high corrosion resistant while others are very susceptible unless coated with a thick protective finish.

Durability: Is the ability of a material to withstand its environment in a functional manner.  Some metals are more durable than others depending on the protective finish.

Life Expectancy: Inevitably all materials will eventually degrade it is only a matter of time.  Dependant on environmental conditions, exposure, specific materials durability, etc. the life expectancy of a material may increase or decrease.

Cast Aluminum: Unfortunately most peoples' perception of aluminum is not more than a flimsy pop can, but it is really quite the contrary. There are many grades and strengths of aluminum.  One of aluminum's most valuable characteristics is it's high corrosive resistance. It is also very light weight and can be machined thin and flexible or strong and thick.  Why aren't more outdoor items cast aluminum? The draw back to aluminum is its cost.  It is a very expensive metal, three times the cost of cast iron and with the markets demand for cheap disposable items, very few manufacturers will bother trying to sell this great material. 

Our aluminum gates are made from structural grade cast  aluminum.  This is one of the strongest and most resilient grades of aluminum.  It is the same material used to build industrial buildings.  The material looks and is made the same as antique cast iron, you cannot tell the difference by looking at it.  It is not possible to bend or break the decorative components on our cast aluminum gates by hand or average human force.  The frames are constructed of durable galvanized steel with an aluminum cover that additionally prevents corrosion.   One of the best features of cast aluminum is it's versatility in design.  Cast metals allow for very ornate design options that other metals cannot cost effectively offer.  This is why cast iron was so popular at the turn of the century.  These beautifully designed gates add an elegance all their own, lightweight and nearly maintenance free they are perfect for areas in corrosive climates and clients who enjoy very intricate and ornate designs.  Many finish choices available including faux patinas and verdigris finishes.

Wrought Iron: Today's market is flooded by cheaply constructed import steel items painted black and labeled "wrought iron" these products are the main reason for confusion about the material and method in which it is produced.  Many people think wrought iron is any metal that is black in color and bent in some fashion.  This cannot be further from the truth.  The term wrought iron conveys both the material's name and the method of its forming.  The word "wrought" means to be drawn out or formed.  This is how true wrought iron products are formed by hand on the anvil by skilled blacksmiths.  The metal is heated, hammered thin and formed into scrolls and other decorative elements.  Then there is the actual material wrought iron.  All modern "wrought iron" items created after the turn of the century are actually made from conventional steel.  This includes all artisan made items.  The actual material "wrought iron" is no longer produced in the US and hasn't been since the turn of the century.  It can still be found in Europe by a handful of small factories that produce the very costly material exclusively for historic renovation and refurbishment. The original old material if in good condition is quite valuable and sought after so if you have some of it sell, restore it or give it to a local blacksmith or metal fabricator don't throw it away!  You can tell the difference between real wrought iron and steel by the corrosion properties.  Old wrought iron will be pitted and naturally dark in color, whereas steel flakes off when corroded and is orange/red.  Old wrought iron has better impact properties than modern steel.  When subjected to a large amount of pressure the old iron will bend where modern steel will snap.  Old wrought iron was also much more malleable and easily formed  which is why it was the material of choice for blacksmiths.

All items even artist crafted items that are sold as wrought iron today are really made from steel.  If all of us were suddenly to become politically correct and start marketing our product as "wrought steel" we would probably miss out on allot of people who are looking for "wrought iron" items.  For this reason everyone just continues to use the term "wrought iron" loosely as that is what the public expects.

For more info on the method of forming wrought iron go to our section of hand forging vs. machine forging.

Wood: Wood offers a warmth and naturalization that none of the other materials can. Though its durability is less than that of an iron or aluminum gate wood can be amazingly durable as an exterior material if the proper species is used.  Some companies offer alternative plastic or composite materials.  We do not recommend using these materials.  Companies offering " plastic look like wood gates" cannot compare to the authentic beauty and durability of real wood gates. What these companies wont tell you is how unsightly these composite materials can become after only a few years in use. 

Another great feature of wood although it does require some maintenance is that it is easy even for the amateur do-it-yourselfer.   Finish is not expensive and easily acquired and applied.  Routine care is very important for the longevity of the wood and its appearance.  Some species of wood require more upkeep than others.  Our customers will receive information on the wood species purchased which also details recommended care and maintenance tips.

Long-term performance of wood in exterior exposures depends on heavily on material quality and decay resistance.

Wood is a natural material and must be allowed to breath.  Our gates are built to compensate from moderate expansion and contraction.  For those living in harsh climates and coastal environments it is important to consult your local wood specialist to ensure that the wood species you select is indeed well suited to your specific area.  Below you will see a comparison of wood species cost, maintenance, durability and decay resistance.  

It is important for the longevity of wood gates for them to be very well crafted.  If the gate is made poorly and un-reinforced by proper joinery and support it will quickly deteriorate fast and lead to sagging, disjoining, and inevitably non-functionality.  Our gates feature mortise and tenon joinery.

Hardware is another important consideration for wood gates.  Be sure that the hinges being used are heavy duty and contain ball bearings especially for heavier gates as this will give gates a nice smooth swing and inhibit common gate sagging issues.  Latches should be door grade hardware even for pool compliancy.  Most hospitality industries like hotels will use storeroom function door levers that lock upon closure form the outside but stay open always on the inside.  Depending on your local pool codes this may be an option you can conscider.  It is always important to check with a local professional as well as your local code authorities to ensure that the gates style and hardware you are using is appropriate for your application especially when the gates are located in or around a pool area.

Western Red Cedar

The majority of

Western Red Cedar grows in coastal forests.  Western Red Cedar forests are predominantly managed forests, in which controlled harvests, natural regeneration and reforestation programs ensure a perpetual harvest.  Western Red Cedar is, above all, a wood of exceptional beauty. In its natural, unfinished state, it has a richly textured, tactile grain combined with a palette of warm, mellow tones ranging from light amber to deep honey brown. No man-made material can duplicate the depth of cedar's natural luster. It also remains subtly aromatic, and the characteristic fragrance of cedar adds another dimension to its universal appeal.  Western Red Cedar contains natural oils that act as preservatives to help the wood resist insect attack and decay. Cedar is also a dimensionally stable wood that lies flat and stays straight. Properly finished and maintained, Western Red Cedar ages gracefully and endures for many years.  Western Red Cedar should be preservative treated if intended for use in applications where it comes in contact with the ground.

White Oak

?

IPE Wood

Ipe (pronounced “e-pay”) is a large tropical hardwood tree that grows abundantly its durability, strength, and its natural resistance to decay, wet conditions, and insect infestation. Ipe’s remarkable properties have already made it the top choice for commercial and residential decking and outdoor furniture. It is the wood used on the famous Atlantic City boardwalk! In addition to its strength, it has a beautiful dark color and a tight grain that gives it a very consistent coloring.  The only drawback to Ipe's durability and strength is that because it is so dense it does not accept stain or paint well.  It is for these reasons we do not recommend our clients purchase Ipe if they plan to paint the product.  However if you are seeking a stained wood look Ipe offers a beautiful dark warm color when a UV protectant is applied to the wood. (see sample images above, natural and protected - look of a stain) You may be wondering why Ipe is not more widely used for outdoor gates. The answer is simple – the wood is so hard that it can be difficult to machine into a finished product. We have solved this problem with advanced manufacturing techniques and we are proud to offer you our exceptional Ipe wood gates.

Our beautiful IPE wood is a natural alternative to composite and inferior wood species.  It is as durable as it is beautiful and highly praised for its extreme long life and gentle aging. The best woods for exterior use are Ipe, Teak and Western Red Cedar.  They exhibit a natural very high decay resistance. They are more expensive than most woods but a beautiful and worthwhile investment.  All of our wood gates are made of Western RedCedar, Teak or Ipe.

These days, there are many claims made about different woods used for outdoor applications. We encourage you to research Ipe for yourself. Searching the web for “Ipe wood” yields plenty of information, especially about Ipe decking, and you can see for yourself how highly this wood is praised.

We are certain that our gates will make a beautiful and valuable addition to your landscape that is sure to be enjoyed for many decades

 

 

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